- Automated. Digital. Efficient.
Programming welding robots directly from CAD
Automated, model-based welding
SF Welding Export for Creo automates the programming of welding robots directly on the basis of the CAD model. Welding assemblies are analysed and all relevant welding information is automatically recognised. The determined welding contours and production data are exported in a structured WISCON format. This allows offline programming systems to process the data immediately. Even small batch sizes can be produced economically with welding robots. Companies benefit from an end-to-end digital process chain and a significant reduction in the workload of qualified specialists.
- Advantages of THERMCUT
Automated programming
Welding contours are exported directly from the CAD model, significantly reducing manual effort and programming times.
Efficient for small batch sizes
Even small batch sizes can be produced economically with welding robots and can be designed efficiently using Welding Export.
Relieving the burden on skilled workers
End-to-end digitalisation
Seamless connection of design and production ensures greater transparency, quality and process reliability.
- Directly from PTC Creo
Automated welding programming
Analysis
SF Welding Export for Creo enables the automated programming of welding robots based on CAD data. The solution analyses welding assemblies in the 3D model and automatically recognises component positions, weld seams and the associated welding paths.
The welding assembly already contains all the relevant production information (PMI) required for the creation of welding programmes. This creates a consistent digital database from design to production.
Geometry processing
The analysed information is prepared in a structured manner and exported in WISCON format so that it can be used directly in offline programming systems.
Exported data (among others):
- Welded assemblies
- Component geometries
- Weld seams
- Welded sheets
- Normal vectors
- Material thicknesses
In addition, geometry data is provided in common exchange formats such as VRML, IGES or STEP. This means that the data can be easily integrated into existing robotics and manufacturing systems.
Digitisation
The digitalisation of the entire process chain creates a so-called digital shadow - a virtual and always up-to-date image of the product and welding information. This consistent database improves transparency, quality and process reliability across all production steps.
Support for
The solution transfers the principle of model-based definition (MBD) to the welding process. While automated processes support programming and planning, manual activities such as tacking remain possible. At the same time, workers benefit from digitally provided welding information that can be visualised using augmented reality, for example.
Model-based welding directly from CAD.
- Functions at a glance
Export
Automatic WISCON export for welding robot programming.
Analysis
Detection of weld seams, components and weld paths.
Integration
- Personalised advice on WELDING EXPORT
Enquiry & advice
Find out how you can optimise your welding robot programming with Welding Export and make it more efficient. Our experts will be happy to help you.
- Questions / Answers
General questions about THERMCUT
What is SF Welding Export for Creo?
SF Welding Export for Creo supports the automated creation of welding robot programmes based on CAD data. It enables end-to-end digitalisation of the welding process.
For which applications is the solution suitable?
The solution is suitable for small batch sizes and frequently changing product variants where classic robot programming was previously too complex.
What data is exported?
Among other things, welded assemblies, component geometries, weld seams and production information such as material thicknesses, standard vectors and weld paths are exported in WISCON format.
What are the advantages of automation?
It reduces the manual programming effort, increases efficiency, improves process reliability and relieves the burden on qualified specialists.
Is manual welding still necessary?
Yes, certain work steps such as tacking the welded assembly are carried out manually. The solution supports these processes with digital information.